m外浮顶罐施工组织设计(最后定稿)

enforcement who, who law popularization," the work, do a good job duties within the scope of work and the related service Object of legal publicity and education work. (4) on the effectiveness of legal publicity and education is obvious. Perfect and implement the party theory study group, group study, legal seminars, training of the legal system, legal knowledge examination and assessment system, promote leading cadres learning methods often, system; establish long-term mechanism of adolescent students of publicity and education on law; on floating population, migrant workers to carry out its closely related laws and regulations, publicity and education. (5) around the overall situation to carry out publicity and education on law. Stick around a major deployment of the party and the country, major task and the District, state, county Party committee, government center, organize momentum, have the effect of legal publicity and education theme activities. With the deep development of promoting economic development, safeguard the people's livelihood of publicity and education activities, carry out anti violence rule of law and order and with the maintenance of social stability of laws and regulations related to the study and publicize, vigorously carry out strict enforcement of the law publicity and education in the typical deeds and Favoritism case. Give full play to the legal publicity and education in the promotion of the economic and social development, maintaining social harmony and stability, the service guarantee and improve the livelihood of the people in the area Polar effect.Strengthen organization of an important node of the legal publicity planning. Earnestly carry out "3, 15" consumer rights day, April autonomous region constitutional law awareness month, 12 "- 4" national legal advocacy, etc. an important node of the legal publicity and education activities, expand the legal publicity and education effect. (VI) to create a legal governance according to law qualified units to the carrier of "rule of law in authority" to carry out in-depth. Conscientiously implement the "catch double hung" system, carry out the creation of legal governance according to law qualified units. Combined with practical work to take measures to work for application, solve each "into the existing difficulties and problems to ensure my bureau" the rule of law into the organs "work with remarkable results. (VII) according to law governance and the rule of law activities to create deepening. Insist on the combination of publicity and education in the legal system and the rule of law and practice, consolidate legal governance according to law results based, deepening activities to create the rule. To further promote the "legal governance according to law, qualified units" to create activities, efforts to enhance our bureau and the rule of law building effect. Actively carry out safety production, road traffic, public security, environmental protection and other special rectification activities, and further improve the level of rule of law. (VIII) actively promoting popularization of governance according to law innovation. Make full use of radio, television, newspapers, networks and other media open legal 施工组织设计 工程名称：2009年增储扩容工程新木联合站10000m3浮顶罐建设单位：设计单位： 监理单位：施工单位： 编制人：雷春杰 石海秋审核人：张学信批准人：王长发编制单位：编制时间：2010年5月10日 目 录一、工程概况------------------------------------------------------------------------------41、工程名称--------------------------------------------------------------------------------42、工程地点--------------------------------------------------------------------------------43、工程内容--------------------------------------------------------------------------------4二、主要工程量----------------------------------------------------------------------------41、罐壁板-----------------------------------------------------------------------------------42、罐底板----------------------------------------------------------------------------------53、浮船-------------------------------------------------------------------------------------54、加热器----------------------------------------------------------------------------------5三、执行的相关标准----------------------------------------------------------------------51、编制依据-------------------------------------------------------------------------------52、相关标准-------------------------------------------------------------------------------5四、施工组织机构------------------------------------------------------------------------61、项目部管理人员-----------------------------------------------------------------------62、安装管理人员--------------------------------------------------------------------------62、安装施工人员--------------------------------------------------------------------------7五、施工前的准备------------------------------------------------------------------------71、技术准备-------------------------------------------------------------------------------72、技术培训-------------------------------------------------------------------------------73、施工机具检修、维修-------------------------------------------------------------------84、临时设施规划--------------------------------------------------------------------------81六、施工过程中的技术管理-----------------------------------------------------------131、施工方法-------------------------------------------------------------------------------132、材料进场、存放及检验--------------------------------------------------------------133、安装施工方案-------------------------------------------------------------------------154、雨季施工措施------------------------------------------------------------------------505、工程验收-------------------------------------------------------------------------------53七、施工过程中的质量控制-----------------------------------------------------------531、质量管理措施------------------------------------------------------------------------532、焊接合格率目标----------------------------------------------------------------------553、工程质量保证措施-------------------------------------------------------------------564、质量管理总体要求-------------------------------------------------------------------595、关键工序控制-------------------------------------------------------------------------60八、施工过程中的成本控制措施-----------------------------------------------------62九、综合控制-----------------------------------------------------------------------------631、计划控制-------------------------------------------------------------------------------632、合同控制-------------------------------------------------------------------------------63 3、现场控制------------------------------------------------------------------------------634、工程调度控制措施------------------------------------------------------------------64十、安全环保措施-----------------------------------------------------------------------651、HSE管理保证措施-----------------------------------------------------------------652、环境保护计划及措施---------------------------------------------------------------873、应急程序和事故处理----------------------------------------------------------------8924、现场文明施工保证措施-------------------------------------------------------------92十一、施工进度-------------------------------------------------------------------------941、施工网络计划------------------------------------------------------------------------942、施工程序框图------------------------------------------------------------------------963、施工机械设备表----------------------------------------------------------------------974、施工平面布置图---------------------------------------------------------------------985、施工人员入驻现场计划表----------------------------------------------------------996、施工设备材料进厂计划表--------------------------------------------------------100 3一、工程概况 1、工程名称：吉林油田2009年增储扩容工程新木联合站10000m3浮顶罐。

2、工程地点：新木联合站3、工程内容：10000m3浮顶罐两座及工艺、消防管线二、主要工程量10000m3浮顶罐两座单座罐总重：约257.043 T罐壁高度：17430㎜罐内径：28500㎜工艺、消防管线：3000延长米1、罐壁板底 圈：B=1800㎜ δ=16㎜ Q345R2 圈：B=1800㎜ δ=14㎜ Q345R3 圈：B=1800㎜ δ=12㎜ Q345R4 圈：B=1800㎜ δ=12㎜ Q345R5 圈：B=1800㎜ δ=10㎜ Q345R6 圈：B=1800㎜ δ=10㎜ Q345R7 圈：B=1800㎜ δ=8㎜ Q345R8 圈：B=1800㎜ δ=8㎜ Q345R9 圈：B=1180㎜ δ=8㎜ Q235—B10 圈：B=1800㎜ δ=8㎜ Q235—B42、罐底板 边缘板：10块 δ=12㎜ Q345R 中幅板： δ=8㎜ Q235—B3、浮船 船舱20个 Q235—B 单盘板 18.45T δ=5㎜ Q235—B4、加热器 加热器80组 无缝钢管 10# 三、执行的相关标准1、编制依据1.1吉林石油集团石油工程有限责任公司制—5468施工图。

1.2GB50128—2005《立式圆筒形钢制焊接储罐施工及验收规范》2、相关标准《立式圆筒形钢制焊接油罐施工及验收规范》GBJ128—90《现场设备、工业管道焊接工程施工及验收规范》GB50236—98《中低压化工设备施工及验收规范》HGJ201——83《石油化工施工安全实施规程》SHJ3505—99《钢制焊接常压容器》JB/T4735—1997《石油化工安装工程质量检验评定标准》SHJ514—90《工程建设交工技术文件规定》SH3503—93《钢融化焊对接接头射线照和质量分级》GB3323—87《焊接接头的基本形式与尺寸》GB985—885《石油化工工程焊接工艺评定标准》SHJ509—88四、施工组织机构1、项目部管理人员 2、安装管理人员 63、安装施工人员序号工 种人 数1铆 工72电焊工143火焊工44电 工35起重工106司 机67机械工28力 工25五、施工前的准备1、技术准备1.1学习《中国石油吉林油田公司基建工程施工管理办法》掌握限上项目的有关管理规定1.2根据施工图和设计文件编制施工组织设计，并报送监理审批后施工1.3施工及验收规范1.4施工前有关人员应熟悉施工图纸及有关技术文件、法规，参加图纸会审。

1.5特种作业操作资格证书完备1.6编制作业指导书2、技术培训2.1组织在岗工人进行业务培训，提高业务素质，以满足工程之所需2.2组织员工认真学习施工相关标准及技术规范2.3组织员工学习HSE“以人为本、健康至上、安全第一、预防为主、科学管理、环保创优，全面提高经济效益、社会效益、环境效益，走良性7循环和可持续发展的道路”的管理方针做到文明施工、提高质量意识、安全意识3、施工机具检修、维护3.1对施工机具进行正常的检修、维护、保养，使其处于完好状态3.2加强主要设备操作人员的业务培训，做到掌握操作技能并且能够熟练运用4、临时设施规划8publicity column (column, pages and pages), active use of its advantages, make full use of the television building and modern bus TV, mobile news, government information network media to carry out distinctive legal publicity and education. (IX) strengthen legal governance according to law to protect the building. In-depth implementation of the < autonomous region of legal publicity and Education Regulations >, establish reward mechanism, clear job responsibilities, form pays special attention to the legal work force. The Franco Prussian funding is guaranteed. Through a variety of ways to grow publicity team. Open exhibition legal propaganda activities on a regular basis.Three, job requirements (a) to strengthen organization and leadership, to the work of self-examination and listed on the agenda of Legal Popularization and governance according to law, held a special meeting arrangements, the person responsible for, to ensure the orderly conduct of the work.　　(two) pay attention to the effectiveness of the work. In strict accordance with the program to carry out self-examination, but also to sum up good experience and practice, found the existing problems and deficiencies, and put forward the improvement measures in time.Since the beginning of this year, XX town in the District, under the leadership of the district government and the District Commission for Discipline Inspection, implement the party's eighteen Commission for Discipline Inspection and the eighth session of the Fifth Plenary Session of the spirit of learning, effectively assume responsibility main body, earnestly implement the "eight provisions, solidly carry out the work, efforts to solve the populace to reflect strong outstanding problems, to the town to build a clean government and anti-corruption work has achieved great development, give full play to the role of the Town Commission for Discipline Inspection and supervision, for the town's economic and social good and fast development with a strong political, organization, discipline guarantee. Reports are as follows:, grasping the implementation of the responsibility, strict implementation of honest government, accountability to ensure clean and honest administration The responsibility system strictly enforced, effective implementation, combined with the practical in our town, strengthen construction of a clean and honest administration responsibilities to implement the work of the leadership, the implementation of a pair of leading cadres. Supervise the town cadres to conscientiously implement the < rural grassroots cadres to be honest in performing their duties of certain provisions of "trial >, < the criterion of a clean and honest administration >, increase of the party, government, efforts to check the work of village affairs to ensure standardization of public, program, system. We make full use of Hong Kong North portal, town government of Party and government affairs open column, blackboard newspaper publicity slogans and village, public bar to the issuance of capital Huinong, membership dues collection, Party branch public commitments and other open device. Items one by one for publicity, and consciously 4.1施工临时设施规划见图194.1.1四通一平4.1.1.1施工用水施工用水见临时设施规划图。

4.1.1.2施工用电设备总耗电功率大约400KW施工用电见临时设施规划图施工用电所用材料表见附表序号材料名称规格型号单位数量备注1电力电缆Zr-yv22-6/6kv-3*35米1102电力电缆VV22-1.0kv-5*95米3503电力电缆VV22-1.0kv-5*50米3704空气开关NM1-400/3300 400A个45空气开关NM1-400/3300 225A个126空气开关DZ47-50/3p 50A个307空气开关DZ47LE-50/2p 16A个128空气开关DZ47-50/2p 20A个69铜鼻子35mm2个810铜鼻子95mm2个4511铜鼻子50mm2个6512开口铜鼻子400A个813开口铜鼻子100A个15014热缩终端头10kv,户外，25-502套215高压跌落式开关HRW10-10/200 200A个316氧化锌避雷器YH5WS-10/50个317风雨线铜心，35 mm2米5018镀锌横担L=1800mm根3制作见03D103第164页19方头螺栓M16*240个420方螺母M16个821方垫M16个822U型抱箍I 2型个1制作03D103第156页23方垫M16个224方螺母M16个225针式绝缘子P-15（10）T付1226低压绝缘子个2027铜母线25*4kg828镀锌角钢∠50*5米1829镀锌扁钢40*4米180  10 序号材料名称规格型号单位数量备注30塑铜线BV-0.5KV 10mm2米20031塑铜线BV-0.5KV 1.5mm2米10032尼龙绑扎带10cm长条100033空气开关DZ47-50/3p 6A个134三相四线有功电度表DT862-4 3*380V,3*1.5(6)A块135电流互感器LMZ-0.5 400/5个336镀锌角钢∠25*2.5米1837焊锡条 kg338稀盐酸37%kg139锌粒  瓶140电焊条Φ3.2kg10暂设和罐区施工用41自喷漆红色桶342自喷漆灰色桶643直把麻花钻头Φ12.5个344直把麻花钻头Φ10.5个545直把麻花钻头Φ9个546直把麻花钻头Φ6.2个547直把麻花钻头Φ5.2个548镀锌螺栓M10套100螺母，平垫弹簧垫各一个49橡皮电缆2*2.5米10050橡皮电缆3*4+1*2.5米10051无齿锯片CZ2Y24-36# 400*30片1052相色带卷30黄，绿，红各10卷53黑胶布卷1054自喷铝银浆桶255切割片Φ100片1556低压配电柜个9尺寸见外型图114.1.1.3通讯施工现场固定电话一台。

施工现场允许使用移动电话4.1.1.4道路利用罐区原有消防道路从预制场地至施工现场及两罐周围，修5m宽临时进场道路，满足施工车辆和机具进出预制场地的要求4.1.1.5场地平整可以利用现有10000m3罐区北侧预留罐区作为预制场，对预制场地进行平整，并采用装载机反复碾压，以满足要求完成储罐基础施工后，对罐基础周围场地进行平整碾压4.1.2现场铺设钢平台平台规格：12m×18 m所需材料：钢板 δ=20㎜ 216㎡ 工字钢 Ⅰ20# 120m 枕木 250㎜×250㎜×2000㎜ 50根4.1.3施工现场设置（见图1）现场临时施工板房设4个(监理办公室、项目部办公室、会议室、工人休息室)、仓库一个、按施工现场临时设施平面布置图要求，在施工现场充分准备正常施工所必须的各种警示标志、指示牌、护栏及其它标识物品，完善施工现场消12防、保安及环境保护措施现场利用原有防火堤（南侧）新建防火墙（东西两侧）作安全防护公厕利用新木联合站内原有公厕4.1.4交通4.1.4.1项目部配备客车一台，往返驻地—现场接送施工人员上下班。

4.1.4.2职工探亲乘公交车报销往返路费4.1.5营地规划4.1.5.1项目部及整个作业队，驻地租用当地闲置民房，租用后设有足够的床位、停车场、食堂、公厕和办公场地，符合相关的HSE规定4.1.5.2医疗卫生、文化娱乐设施依靠当地已有的社会依托，生活用水、电尽量依靠当地的水电供应六、施工过程中的技术管理1、施工方法1.1罐体施工采用倒装法1.2采用小抱杆、手拉葫芦吊装1.3底板采用搭接焊缝、壁板采用对接焊缝1.4采用二氧化碳气体保护焊和手工电弧焊1.5每台罐按基础交接先后顺序，两台罐平行交叉进行焊接作业，罐体无损检测随罐主体施工同步进行2、材料进场、存放及检验2.1材料进场13材料员根据施工进度需要组织进货，保证工程施工正常进行材料、设备领取要做到规格型号、数量与材料计划相符；质量合格、质量证明书、材质单、合格证等技术文件齐全；随机附件、技术文件、零件、工具齐全否则不予领取如材料质量证明书、材质单、合格证后补，需经经理同意2.2材料验收质检员负责材料验收2.2.1材料验收的内容（1）技术性验收：即质量检验，主要对重要物资符合技术指标程度进行验收2）商务性验收：主要对物资名称、型号、规格、包装、随货资料进行验收。

3）例行送检：技术要求较高的专用物资、关键物资送国家授权的质量检验机构进行检验4）材料进场后，按供货计划和出厂质量证明书验收5）材料、设备、焊接和防腐材料到货后，除检验规定的供货合同、技术标准、出厂说明书、检验合格证、安装说明书等资料外，均应对其外观、尺寸、内外标记、加工精度、产品包装、保管、使用期限进行检验2.3材料、设备的保管2.3.1各种材料、设备要实行定量管理，分区分类合理存放，管线成排，阀门成行，易损件专人保管，不能露天存放的要放入库房 所有材料、设备要挂上料签标记，注明其名称、材质、规格和数量2.3.2材料、设备的保管要采取防潮、防锈、防腐蚀等措施，并有专人负责检查落实焊接材料的保管和运输，严格按产品说明书的规定执行，14必须存放于通风、干燥的封闭式仓库内，并定期检查，在有效期内的焊接材料，应做到先出厂的先发，确保使用质量和效果2.3.3防腐材料按品类分别堆放，有毒害、易然易爆物品存放于半永久库房内，并作好防火、防盗、防爆、防污染的措施，其它防腐材料存放于料棚内防潮、防晒2.3.4板材存放于露天堆料场，堆料场地平整压实，铺垫枕木不同规格的钢板分类堆放，钢板距地面距离＞0.2m。

2.3.5小型材料等例行保养后进库保管进场材料应按类别分区堆放2.4材料、设备的运输 项目部根据施工进度落实运输计划，材料、设备在装卸拉运过程中，要轻吊轻放，大件小件要分车拉运，易损件装车前要采取有效的减震措施，如在车厢内垫上橡胶板，封车用的钢丝绳套上胶皮管等冬雨季运输时，车辆慢行，保证安全运输2.5具体要求为保证施工质量和工期，质检员、领料员、保管员、施工队要同心协力保质量、保工期，不能因为材料问题影响工程质量和工期3、安装施工方案3.1底板安装3.1.1底板铺设3.1.1.1验收基础3.1.1.2划底板外圆以R1ˊ为半径划圆R1ˊ=R1为底板外圆半径，H1为基础中心测量高3.1.1.3边缘板下料、切坡口；中幅板下料3.1.1.4排版图应符合下列要求15排版图见图216 （1）罐底的排版直径，应按设计直径放大0.1%～0.2%，取R=14385㎜具体下料见图3： （2）罐底中幅板的宽度不应小于500㎜，长度不应小于1000㎜3）罐底边缘板沿储罐半径方向的最小尺寸为600㎜4）罐底板任意相邻两个接头之间的距离不应小于200㎜5）弓形边缘板在预制时其内圆焊缝间隙应大于外圆焊缝间隙1.5㎜～2.5㎜。

3.1.1.5弓形板预制在车间厂房内完成后，由20T货车运至施工现场，吊车配合装卸中幅板在车间内由半自动切割机完成预制边缘板、中幅板底面防腐全部完成上面除锈、刷底漆采取措施，以保证在运输过程中防腐不被破坏中幅板按排版图编号按编号进行装、卸便于底板铺设3.1.1.6按照底板的排版图铺设边缘板、中幅板将中幅板、边缘板和垫板点焊定位底板铺设前，在基础上划出十字中心线，按排版图直径在基础上划底圆线，将已预制的弓形边缘板按基础底圆线铺设弓形边缘板铺设合格后17进行中幅板的铺设先铺设在罐中心的那块板，在这块钢板上画两条互相垂直的中心线，使这两条中心线与基础上已划好的两条中心线重合，则基础中心线与底板中心线重合中心板定位后，继续铺设中间的一条长板，再以此长条板为准，由罐中心向两侧铺设中幅板，中幅板搭在边缘板上面点焊搭接部分间隙不应大于1㎜，对接焊缝的垫板与对接的两块板间隙也不得大于1㎜找正后采用卡具或定位焊固定 搭接接头三层板重叠部分，应加热打弯，先焊接下面两层底板的角焊缝，再组焊上层底板 3.1.2底板焊接采用气体保护焊、手工电弧焊3.1.2.1先焊短焊缝，后焊长焊缝焊接长焊缝时，由中心开始向两侧分段退焊。

3.1.2.2边缘板焊接，采用手工电弧焊先焊外缝300㎜部位的焊缝，（气体保护焊外端加引弧板），由罐内向外施焊，采用隔缝对称施焊法，焊工对称均布3.1.2.3中幅板的焊接，先焊接短焊缝，后焊接长焊缝应隔一道焊一道，焊缝两头预留100㎜不焊，待通长缝焊接完成后再焊接3.1.2.4焊接顺序为：边缘板外300㎜焊接（在第一圈壁板安装之前焊完）→罐底中幅板焊接→边缘板焊接（待大角缝焊接完）→龟甲缝焊接→收缩缝（指罐底边缘板与中幅板之间焊缝）焊接3.1.2.5收缩缝的焊接最后一节壁板安装完毕后，焊接壁板与底板连接的角焊缝先焊内侧，18后焊外侧，角焊缝焊完后，再焊最后一道环缝，即底板的中腹板与边缘板之间的环焊缝——收缩缝 最后焊边缘板余下的焊缝3.1.3焊缝无损检测及严密性试验3.1.3.1焊缝无损检测及严密性试验与主体施工同时进行3.1.3.2无损检测按施工图及施工验收规范有关规定进行3.1.3.3真空试验罐底焊缝应在外观检查合格后，采用真空箱法进行严密性试验，试验负压值不得低于53Kpa，无渗漏为合格3.1.3.4无损检测由建设单位指派3.2壁板预制3.2.1按施工图绘制排版图见图419203.2.2按排版图下料、切坡口。

根据罐壁图给定的尺寸确定每一节壁板的周长，确保罐壁内径尺寸相等壁板厚度δ（㎜）展开长度（㎜）间隙总和－（㎜）收缩量总和＋（㎜）实际下料尺寸（㎜）88956020148955410895672016895631289573201889571148957920188957716895862020895863.2.3按图制作样板各两个，两罐分别使用样板材料表序号名称材料规格型号单位数量1样 板钢板δ=1㎜㎡42支撑角钢角钢∠50×50米83.2.4在边缘板上确定罐壁圆周位置以R2ˊ为半径划圆R2ˊ=R2为罐壁内圆半径，H1为基础中心测量高此圆需用所制作的样板校核3.2.5 壁板在车间厂房内由自动切割机完成下料、切坡口，由专用设备压头后，用滚板机将壁板滚圆，用样板检查合格后交防腐，第一步防腐结21束后放置到如图13胎具上用吊车将成型壁板装在运输货车的胎具上，用20T货车运至施工现场此胎具为两个（车上、现场各1个）在运输和装、卸过程中做好半成品的防护工作壁板滚圆胎具材料表序号名称材料规格型号单位数量1件1槽钢[20米172件2槽钢[20米323件3槽钢[14米404件4槽钢[14米175件5槽钢[14米3022 23壁板运输胎具材料表序号名称材料规格型号单位数量1件1槽钢[20米282件2角钢∠75米403件3角钢∠75米404件4槽钢[20米545件5槽钢[14米606件6槽钢[14米287件7槽钢[14米408件8钢管Φ159米169件9钢板δ=8㎜㎡110件10钢管Φ108米323.3吊装载荷 （1）包钢角钢 1210 kg（2）壁板 第一节                            6637 kg第二节                            10124 kg第三节                            10124 kg第四节                            10124 kg第五节                            12656 kg第六节                            12656 kg第七节                            15188 kg第八节                            15188 kg第九节                            17721 kg第十节                            20254 kg（不计）（3）加强圈 2134 kg（4）抗风圈 5600 kg24（5）保温支撑圈 3020kg（6）盘梯平台 2100 kg 合计：124482 kg吊装载荷按130吨计算，设计24根抱杆130÷24=5.5吨，每根抱杆受力按6吨计算，选10吨倒链。

水平推力按1.5吨计算，选Φ12.5钢丝绳做平衡绳 k>3.53.4吊装设施焊壁板定位挡板、胀圈就位、安装抱杆、中心柱、平衡绳252627。