180级聚酯亚胺漆包铜圆线规格书

产品名称称：1880级聚聚酯亚胺胺漆包铜铜圆线型号： #EIIW/1180规格：00.1000mmm-2..2000mm规格书承认栏制造商：：佛山市市威奇电电工材料料有限公公司 1 主题题内容及及适用范范围本标准规规定了适适用于1180级级聚酯亚亚胺复合合漆包铜铜圆线的的出厂要要求本标准尺尺寸系列列按GBB61009标准准编制，，用户若若需特殊殊规格，，双方另另行规定定2引用标标准GB 661099.1漆包圆圆绕组线线 第第1部分 一般般规定GB61109 漆包圆圆绕组线线1800级聚酯酯亚胺复复合漆包包铜圆线线JIS C30003-- 19999 绕组线线试验方方法GB/TT40774-119999 绕组组线试验验方法3 漆漆包线结结构导体为铜铜，涂层层为聚酯酯亚胺 4 漆包线种种类及型型号型号和名名称见表表1表1英文型号号国标型号号名称2EIWW/1800QZY -1//1800180级级薄漆膜膜聚酯亚亚胺漆包包铜圆线线1EIWW/1800QZY--2/1180180级级厚漆膜膜聚酯亚亚胺漆包包铜圆线线技术要求求各项技术术要求应应符合表表2规定定。

表2序号项目名称称技术要求求试验方法法1导体尺寸寸符合附表表一漆包包线尺寸寸表规定定GB/TT40774.222漆膜厚度度符合附表表一漆包包线尺寸寸表规定定GB/TT40774.223最大外径径符合附表表一漆包包线尺寸寸表规定定GB/TT40774.224电阻符合附表表二漆包包线电阻阻表规定定GB/TT40774.555伸长率符合第66.5条的规规定GB/TT40774.336回弹性符合第66.6条条的规定定GB/TT40774.337圆棒卷绕绕符合第66.7条条的规定定GB/TT40774.338拉伸符合第66.8条条的规定定GB/TT40774.339急拉断符合第66.9条的规规定GB/TT40774.3310剥离扭绞绞符合第66.100条的规规定GB/TT40774.3311耐刮性符合第66.111条的规规定GB/TT40774.3312热冲击符合第66.122条的规规定GB/TT40774.6613软化击穿穿符合第66.133条的规规定GB/TT40774.5514击穿电压压符合第66.144条的规规定GB/TT40774.5515高温击穿穿电压符合第66.155条的规规定GB/TT40774.516漆膜连续续性符合第66.166条的规规定GB/TT40774.5517盐水针孔孔符合第66.177条的规规定/18耐热性温度指数数2000以上GB/TT40774.6619耐溶剂符合第66.199条的规规定GB/TT40774.446试验方方法本标准采采用的所所有试验验方法除除在各条条款中有有描述外均均参照GGB/TT40774规定定。

6.1 导体尺尺寸 在1根校校直的试试样上，，用不损损伤导体体的方法法去除绝绝缘层，，沿导体体圆周均均分的33个位置置上分别别测量裸裸导体直直径记记录3个个测量值值，取其其平均值值作为导导体直径径6.2 漆膜厚厚度按第6..1和66.3条条测量漆漆包线外外径和导导体直径径，二者者之差即即为绝缘缘厚度6.3 漆包线线外径在1根校校直的试试样相距距1米的两两个位置置上，每每个位置置沿绝缘缘线上圆圆周均分分的3个个位置上上分别测测量漆包包线直径径记录录6个测测量值，，取其平平均值作作为外径径6.4 电阻测定1mm试样的的电阻RR，并算算出200℃时的电电阻值RR20，需需符合附附表的规规定计算公式式：R220（Ω/m）=RR x 温度系系数 导体温度度系数按按表3（标准准温度为为20℃）表3温度℃系数温度℃系数温度℃系数101.0441191.0004280.9770111.0337201.0000290.9666121.0333210.9996300.9662131.0228220.9992310.9559141.0224230.9889320.9555151.0220240.9885330.9551161.0116250.9881340.9448171.0112260.9777350.9444181.0008270.9773360.94406.5 伸长率率在伸长仪仪或拉力力试验机机上将试试样拉伸伸止断裂裂，计算算断裂时时长度增增长量与与原长度度之比，，用百分分比表示示。

伸长率应应大于表表4中最最小伸长长率6.6 回弹角角 6.6..1导体体标称直直径0..2000到及包包括1..6000按表4规规定的圆圆棒直径径和负荷荷试验，，回弹角角应小于于表4中中最大回回弹角度度6.6..2导体体标称直直径1..6000mm以上上漆包线最最大回弹弹角不大大于5度度6.7 圆棒卷卷绕标称直径径1.6600mmm及以以下，按按1d倍倍径试棒棒上卷绕绕后，漆漆膜应不不开裂表4标称直径mm最小伸长长率%圆棒直径mm负荷N最大回弹弹角（°）1级2级0.10001650.25564730.11121770.50064730.12251770.50062700.14401859670.166019101.059670.18802057650.20002154620.22242112.552.051590.25502249560.28802247530.311523194.050550.35552348530.40002445500.455025258.044480.50002543470.56602641440.63302737.5512.0046500.71102844470.80002841430.9000295015.0045481.00003042451.12203039411.25503135371.40003232341.60003228301.800032//52.000033//52.244033//56.8 拉伸标称直径径1.6600mmm以上上，漆包包线拉伸伸32%%后，漆漆膜应不不开裂。

6.9急急拉断标称直径径1.0000mmm及以以下，急急拉断后后漆膜应应不开裂裂或不失失去附着着性6.100剥离扭扭绞标称直径径1.0000mmm以上上，试样样经规定定的转数数R后，，漆膜应应不失去去附着性性R=1110/dd标称（转转数圆整整到转数数）6.111耐刮性性试验在同同一个试试样上，，应围绕绕试样圆圆周相距距12000的三个个位置重重复进行行3次，，3个刮刮破力的的平均值值和3个个刮破力力中的最最小值应应不小于于表5规规定表5标称直径mm1级2级平均值刮刮破力((N)最小值刮刮破力((N)平均值刮刮破力((N)最小值刮刮破力((N)0.25503.0002.5554.9004.1550.28803.2552.7555.2554.4550.31153.5002.9555.6554.8000.35553.7553.2006.0555.1550.40004.0553.4556.5005.5000.45504.3553.7007.0005.9000.50004.6553.9557.5006.3550.56605.0004.2558.0006.8000.63305.3554.5558.6007.3000.71105.7004.8559.2007.8000.80006.1005.1559.9008.4000.90006.5555.55510.669.0001.00007.0555.95511.339.6001.12207.6006.45512.1110.221.25508.2006.95512.9911.001.40008.8007.45513.9911.881.60009.4558.00014.9912.661.800010.118.60016.0013.552.000010.999.20017.1114.442.2440－－18.2215.44注：介于于相邻直直径的中中间规格格，取较较大标称称直径相相应的数数值。

6.122 热冲冲击6.122.1标标称直径径1.6600mmm及以以下，按按表6规规定卷绕绕的试样样,在2200℃温度下下半小时时漆膜应应不开裂裂6.122.2标标称直径径1.6600mmm以上上，漆包包线拉伸伸25%%后，在在200℃温度下下半小时时漆膜应应不开裂裂表66规格圆棒直径径规格圆棒直径径伸长％0.1000~00.16603D*＞ 1..0000~1..60003D－＞0.2200~~0.22504D*＞ 1..6000~2..2000－25＞0.2250~~1.00002D注：* 圆棒卷卷绕前，，试样应应拉伸220%或或至铜断断裂点，，取较小小值 D为漆漆包线外外径6.133 软化化击穿两根漆包包线试样样垂直相相交，在在交点上上施加表表7规定定的负荷荷在3000℃下2分分钟不击击穿 表77标称直径径mm负荷N以上及以下0.20000.31152.2000.31150.50004.5000.50000.80009.0000.80001.255018.0001.25501.600036.0006.144击穿电电压导体标称称直径00.2000mmm以上 2.5500mmm及以下下漆包线线，用扭扭绞法试试验，耐耐压最小小值应不不小于符符合表88规定。

表8标称直径dmm最小击穿穿电压((有效值值)V标称直径dmm最小击穿穿电压((有效值值)V薄漆膜厚漆膜超厚漆膜膜薄漆膜厚漆膜超厚漆膜膜0.1000500950140000.35552300043000640000.11121300027000390000.40002300044000660000.12251500028000410000.45502300044000680000.14401600030000420000.50002400046000700000.16601700032000440000.56602500046000710000.18801700033000470000.63302600048000710000.20001800035000510000.71102600048000720000.22241900037000520000.80002600049000740000.25502100039000550000.90002700050000760000.28802200040000580001.0~~2.552700050000760000.31152200041000610006.155 高温温击穿电电压其高温击击穿电压压测试，，最小击击穿电压压值应达达到表99规定..表9标称直径径dmm最小击穿穿电压V标称直径径dmm最小击穿穿电压V1级2级1级2级＞0.1100~~0.11121000020000＞0.3315~~0.33551700032000＞0.1112~~0.11251100021000＞0.3355~~0.44001700033000＞0.1125~~0.11401200023000＞0.4400~~0.44501700033000＞0.1140~~0.11601300024000＞0.4450~~0.55001800035000＞0.1160~~0.11801300025000＞0.5500~~0.55601900035000＞0.1180~~0.22001400026000＞0.5560~~0.66302000036000＞0.2200~~0.22241400028000＞0.6630~~0.77102000036000＞0.2224~~0.22501600029000＞0.7710~~0.88002000037000＞0.2250~~0.22801700030000＞0.8800~~0.99002000038000＞0.2280~~0.33151700031000＞0.9900~~2.55002000038000注:介于于相邻直直径的中中间规格格,取较较大标称称直径相相应的数数值.6.166漆膜连连续性每30mm长度内内的缺陷陷数（高高压针孔孔数）应应不超过过表100规定值值。

表10规格1级2级测试电压压v高压针孔孔数测试电压压v高压针孔孔数0.1000~0.11253504050015＞0.1125~~0.2250500257505＞0.2250~~0.550075025100005＞0.5500~~1.660010000251500056.177 盐水水针孔取长约66m试样，，5m浸入试试验液中中（试验验液为浓浓度0..2%的的食盐水水，食盐盐水中加加入适量量的3%%酚酞酒酒精溶液液）,试试验液为为正极，，试样导导体为负负极，施施以122V的直直流电压压1分钟钟，检查查所产生生的针孔孔数针针孔数量量为：薄薄漆膜为为8个以以下;厚厚漆膜为为4个以以下，超超厚漆膜膜为2个个以下，，如不符符合应另另外抽取取两段，，都应符符合要求求6.188 耐热热性20 0000 小时外外推寿命命的相应应温度不不低于1180度度，在最最低试验验温度下下的热寿寿命不少少于5 0000 小时时6.199 耐溶溶剂 长1550mmm的试样样浸入标标准溶剂剂中（石石油溶剂剂：二甲甲苯：丁丁醇=66：3：：1），，60℃下30minn用硬硬度为““2H”削成6600的铅笔笔尖，以以大约55N的压压力沿线线的表面面推移，，漆膜应应不被刮刮掉。

7 漆漆包线表表面质量量漆包线表表面光滑滑、色彩彩均匀，，应无起起珠、漆漆瘤、黑黑斑、碰碰伤、划划痕、 裸铜、、打伤、、线花、、亮点等等缺陷常温下下不粘着着、排线线均匀8 包包装8.1 漆包线线应整齐齐紧密地地绕在线线盘上，，每轴漆漆包线上上的线段段只有一一个8.2 线轴上上最外一一层漆包包线与线线轴侧板板边缘的的最小距距离PTT25为为9mmm，PTT60为为15 mm ，PTT1000为200mm，，PT2200 为255mm9 标识识：在线线轴上适适当处标标识下列列事项10.11 型号号10.22 颜色色（有颜颜色时））10.33 规格格10.44 产品品编号10.55 每卷卷净重10.66 制造造厂名10.77 制造造日期附表一：：GB661099漆包线线尺寸表表规格公差薄漆膜厚漆膜超厚漆膜膜最小漆膜膜最大外径径最小漆膜膜最大外径径最小漆膜膜最大外径径0.10000.00030.00080.11170.01160.12250.02230.13320.11100.00030.00090.12280.01170.13370.02260.14440.12200.00030.01100.13390.01190.14490.02280.15560.13300.00030.01110.15500.02210.16600.03300.16690.14400.00030.01110.16600.02210.17710.03300.18810.15500.00030.01120.17710.02230.18820.03330.19930.16600.00030.01120.18820.02230.19940.03330.20050.17700.00030.01130.19940.02250.20050.03360.21170.18800.00030.01130.20040.02250.21170.03360.22290.19900.00030.01140.21160.02270.22280.03390.24400.20000.00030.01140.22260.02270.23390.03390.25520.21100.00030.01150.23380.02290.25520.04430.26660.22200.00030.01150.24480.02290.26620.04430.27760.23300.00040.01170.26610.03320.27770.04480.29920.24400.00040.01170.27710.03320.28870.04480.30020.25500.00040.01170.28810.03320.29970.04480.31120.26600.00040.01180.29920.03330.30080.05500.32250.27700.00040.01180.30020.03330.31190.05500.33350.28800.00040.01180.31120.03330.32290.05500.34450.29900.00040.01190.32230.03350.34410.05530.35590.30000.00040.01190.33340.03350.35520.05530.36690.31100.00040.01190.34440.03350.36620.05530.37790.32200.00040.02200.35560.03380.37760.05570.39930.33300.00040.02200.36660.03380.38860.05570.40030.34400.00040.02200.37760.03380.39960.05570.41130.35500.00040.02200.38860.03380.40060.05570.42230.36600.00050.02210.39990.04400.41190.06600.43380.37700.00050.02210.40090.04400.42290.06600.44480.38800.00050.02210.41190.04400.43390.06600.45580.39900.00050.02210.42290.04400.44490.06600.46680.40000.00050.02210.43390.04400.45590.06600.47780.41100.00050.02220.45500.04420.47730.06640.49930.42200.00050.02220.46610.04420.48830.06640.50030.43300.00050.02220.47710.04420.49930.06640.51130.44400.00050.02220.48810.04420.50030.06640.52230.45500.00050.02220.49910.04420.51130.06640.53330.46600.00050.02240.50040.04450.52260.06670.54470.47700.00050.02240.51140.04450.53360.06670.55570.48800.00050.02240.52240.04450.54460.06670.56670.49900.00050.02240.53340.04450.55560.06670.5777规格公差薄漆膜厚漆膜超厚漆膜膜最小漆膜膜最大外径径最小漆膜膜最大外径径最小漆膜膜最大外径径0.50000.00050.02240.54440.04450.56660.06670.58870.51100.00060.02250.55560.04470.58800.07710.60030.52200.00060.02250.56660.04470.59900.07710.61130.53300.00060.02250.57760.04470.60000.07710.62230.54400.00060.02250.58860.04470.61100.07710.63330.55500.00060.02250.59960.04470.62200.07710.64430.56600.00060.02250.60060.04470.63300.07710.65530.57700.00060.02270.61190.05500.64430.07750.66680.58800.00060.02270.62290.05500.65530.07750.67780.59900.00060.02270.63390.05500.66630.07750.68880.60000.00060.02270.64490.05500.67740.07750.69980.61100.00060.02270.65590.05500.68840.07750.70080.62200.00060.02270.66690.05500.69940.07750.71180.63300.00060.02270.67790.05500.70040.07750.72280.64400.00070.02280.69920.05530.71190.08800.74440.65500.00070.02280.70020.05530.72290.08800.75540.66600.00070.02280.71120.05530.73390.08800.76640.67700.00070.02280.72220.05530.74490.08800.77740.68800.00070.02280.73320.05530.75590.08800.78840.69900.00070.02280.74420.05530.76690.08800.79940.70000.00070.02280.75520.05530.77790.08800.80040.71100.00070.02280.76620.05530.78890.08800.81140.72200.00080.03300.77750.05560.80040.08850.83310.73300.00080.03300.78850.05560.81140.08850.84410.74400.00080.03300.79950.05560.82240.08850.85510.75500.00080.03300.80050.05560.83340.08850.86610.76600.00080.03300.81150.05560.84440.08850.87710.77700.00080.03300.82250.05560.85540.08850.88810.78800.00080.03300.83350.05560.86640.08850.89910.79900.00080.03300.84450.05560.87740.08850.90010.80000.00080.03300.85550.05560.88840.08850.91110.81100.00080.03320.86690.06600.89990.09900.92280.82200.00080.03320.87790.06600.90090.09900.93380.83300.00080.03320.88890.06600.91190.09900.94480.84400.00080.03320.89990.06600.92290.09900.95580.85500.00080.03320.90090.06600.93390.09900.96680.86600.00090.03320.91190.06600.94490.09900.97780.87700.00090.03320.92290.06600.95590.09900.98880.88800.00090.03320.93390.06600.96690.09900.99980.89900.00090.03320.94490.06600.97790.09901.00080.90000.00090.03320.95590.06600.98890.09901.01180.91100.01100.03340.97720.06631.00040.09951.0334规格公差薄漆膜厚漆膜超厚漆膜膜最小漆膜膜最大外径径最小漆膜膜最大外径径最小漆膜膜最大外径径0.92200.01100.03340.98820.06631.01140.09951.04440.93300.01100.03340.99920.06631.02240.09951.05540.94400.01100.03341.00020.06631.03340.09951.06640.95500.01100.03341.01120.06631.04440.09951.07740.96600.01100.03341.02220.06631.05540.09951.08840.97700.01100.03341.03320.06631.06640.09951.09940.98800.01100.03341.04420.06631.07740.09951.10040.99900.01100.03341.05520.06631.08840.09951.11141.00000.01100.03341.06620.06631.09940.09951.12241.05500.01110.03341.11140.06651.14470.09981.17781.10000.01110.03341.16640.06651.19970.09981.22281.12200.01110.03341.18840.06651.21170.09981.24481.15500.01130.03351.21160.06671.24490.10001.28811.20000.01130.03351.26660.06671.29990.10001.33311.25500.01130.03351.31160.06671.34490.10001.38811.30000.01140.03361.36680.06691.40020.10031.43351.35500.01140.03361.41180.06691.45520.10031.48851.40000.01140.03361.46680.06691.50020.10031.53351.45500.01160.03381.52200.07711.55560.10071.59901.50000.01160.03381.57700.07711.60060.10071.64401.55500.01160.03381.62200.07711.65560.10071.69901.60000.01160.03381.67700.07711.70060.10071.74401.65500.01180.03391.72220.07731.75590.11101.79941.70000.01180.03391.77720.07731.80090.11101.84441.75500.01180.03391.82220.07731.85590.11101.89941.80000.01180.03391.87720.07731.90090.11101.94441.85500.02200.04401.92240.07751.96620.11131.99981.90000.02200.04401.97740.07752.01120.11132.04481.95500.02200.04402.02240.07752.06620.11132.09982.00000.02200.04402.07740.07752.11120.11132.14482.05500.02220.04412.12260.07772.16650.11162.20022.10000.02220.04412.17760.07772.21150.11162.25522.15500.02220.04412.22260.07772.26650.11162.30022.20000.02220.04412.27760.07772.31150.11162.3552附表二：：漆包线线导体电电阻表规格电阻Ω//m规格电阻Ω//m最小标准最大最小标准最大0.10002.111552.177652.288580.49900.088790.099060.099340.11101.722041.799871.888210.50000.088440.088710.088970.12201.444991.511141.577660.51100.088120.088370.088620.13301.244001.288791.333990.52200.077810.088050.088290.14401.077021.111041.144380.53300.077520.077750.077980.15500.933000.966730.999800.54400.077240.077460.077690.16600.822230.855020.877940.55500.066980.077190.077410.17700.722500.755310.777670.56600.066730.066940.077150.18800.655150.677180.699290.57700.066500.066700.066900.19900.588480.600290.622100.58800.066280.066470.066660.20000.522780.544410.566040.59900.066060.066250.066440.21100.477870.499350.500830.60000.055860.066050.066230.22200.433620.444970.466320.61100.055670.055850.066020.23300.399910.411140.422380.62200.055490.055660.055830.24400.366650.377790.388920.63300.055320.055480.055650.25500.333780.344820.355870.64400.055150.055310.055470.26600.311200.322200.333240.65500.055000.055150.055310.27700.288960.299860.300750.66600.044850.055000.055150.28800.266930.277760.288590.67700.044700.044850.044990.29900.255100.255880.266660.68800.044570.044710.044850.30000.233460.244180.244910.69900.044430.044570.044710.31100.211970.222650.233330.70000.044310.044440.044580.32200.200620.211250.211890.71100.044190.044320.044450.33300.199390.199990.200590.72200.044070.044200.044320.34400.188260.188830.199390.73300.033960.044080.044210.35500.177230.177770.188300.74400.033860.033970.044090.36600.166290.166790.177300.75500.033750.033870.033990.37700.155420.155900.166380.76600.033660.033770.033880.38800.144620.155070.155520.77700.033560.033670.033780.39900.133880.144310.144740.78800.033470.033580.033680.40000.133190.133600.144010.79900.033380.033490.033590.41100.122560.122950.133340.80000.033300.033400.033500.42200.111970.122340.122710.81100.033220.033320.033420.43300.111420.111770.122120.82200.033140.033240.033330.44400.100900.111240.111580.83300.033060.033160.033250.45500.100430.100750.111070.84400.022990.033080.033180.46600.099980.100290.100590.85500.022920.033010.033100.47700.099560.099850.100150.86600.022870090.022942280.033017710.48800.099160.099450.099730.87700.022805580.022875550.02294775规格电阻Ω//m规格电阻Ω//m最小标准最大最小标准最大0.88800.022742290.022810050.022880041.30000.011255560.011287790.011321120.89900.022680090.022747770.022816681.35500.011165500.011194420.011224440.90000.022623330.022687700.022752281.40000.011083390.011110040.011137780.91100.022560080.022628830.022698821.50000.000944400.000967730.000991150.92200.022505590.022571150.022639931.55500.000884450.000905590.000928800.93300.022452270.022516650.022582241.60000.000830050.000850020.000870050.94400.022401130.022463320.022527731.65500.000779940.000799940.000820020.95500.022351140.022411160.022473391.70000.000734460.000753310.000772230.96600.022303310.022361160.022422221.75500.000693350.000710070.000728840.97700.022256620.022313320.022372211.80000.000655580.000671180.000688820.98800.022210080.022266620.022323351.85500.000620040.000635590.000651190.99900.022166670.022220070.022276651.90000.000588850.000602290.000617781.00000.022123390.022176650.022230081.95500.000558890.000572240.000586631.05500.011924430.011974410.022025572.00000.000531150.000544410.000557711.10000.011754470.011798870.011844432.05500.000505510.000517790.000531111.12200.011693310.011735510.011778852.10000.000481150.000493350.000505591.15500.011603380.011645570.011689922.15500.000459960.000470080.000482251.20000.011474400.011511140.011550022.20000.000439910.000449970.000460071.25500.011359930.011392290.01142777。